The installation for ARB deluxe bumper and Warn Zeon Platinum 10S on my 2010 sequoia is up.
Before installation start, there are a few prep work can be done. I have done the following task before bumper installation.
Winch Prep (Warn Zeon Platinum 10-S)
The winch I choose for this installation is Warn Zeon Platinum 10S. This is a winch rated as 10,000lbs pull capability. If you are looking for the specification of the winch, you can find it at the following link.
https://www.warn.com/truck/winches/ZEON_10-S_Pltnm.jsp
In additional to the winch, you will need the following parts.
CONTROL PACK RELOCATION KIT FOR ZEON PLATINUM
PN 89970 (Short kit)
PN 92193 (Long Kit)
Additional wiring (optional)
PN 93373 Light harness kit (short)
PN 93375 Light harness kit (Long)
I have purchased the following part.
Removing Control Pack from the winch housing
Install cable the relocation kit
Control pack with cable.
While fitting the winch to the bumper, I found some gotcha. The winch housing do not fit on the bumper. I started to do research why this winch model won't fit the bumper. After reading some document from ARB, I found out that ARB bumper only support specific Warn winch. Warn Zeon Platinum winch is not one of the supported winch listed from ARB. ARB only support the following winch for this bumper.
https://www.warn.com/truck/winches/ZEON_fit_list.jsp
For ARB Bumper, check this link. https://www.warn.com/truck/mounting-systems/ARB_off_road_bumpers.jsp
Here is the picture showing why the Winch won't fit the bumper. The negative terminal from the winch is not clearing the bumper support. The terminal is in contact with the bumper support.
Negative Terminal hit the bumper support. Gap between the winch foot on bumper.
Due to the problem, I need to shim a spacer between the bumper and winch. I found out ARB make a spacer kit for winch installation. This spacer kit is for Toyota LC100 or Lexus LX470 SKU : 3500050.
With the additional spacer, I'm able to fit the winch onto the ARB bumper. This information was relay to ARB so they know about the limitation and workaround. I opened a case with Warn and ARB. I want to make sure I reach out to both manufacture and get as much info as needed. Once I found the solution, I shared the info with the manufacturer so they are aware of the problem and have the resolution to the problem.
How winch sit on the ARB bumper
Winch installed
For more installation info, visit the blog.
https://www.sequoiatravels.com/2018/04/arb-deluxe-bull-bar-bumper-warn-winch.html
Before installation start, there are a few prep work can be done. I have done the following task before bumper installation.
- Prep winch for installation to the bumper.
- Bumper pre-prep tasks before installation to the Sequoia.
Winch Prep (Warn Zeon Platinum 10-S)
The winch I choose for this installation is Warn Zeon Platinum 10S. This is a winch rated as 10,000lbs pull capability. If you are looking for the specification of the winch, you can find it at the following link.
https://www.warn.com/truck/winches/ZEON_10-S_Pltnm.jsp
In additional to the winch, you will need the following parts.
CONTROL PACK RELOCATION KIT FOR ZEON PLATINUM
PN 89970 (Short kit)
PN 92193 (Long Kit)
Additional wiring (optional)
PN 93373 Light harness kit (short)
PN 93375 Light harness kit (Long)
I have purchased the following part.
- Control Pack Relocation Kit for Zeon Platinum PN 89970 (short kit)
- Wiring for accessories. Light Harness Kit PN 93373 (short)
Removing Control Pack from the winch housing
Install cable the relocation kit
Control pack with cable.
While fitting the winch to the bumper, I found some gotcha. The winch housing do not fit on the bumper. I started to do research why this winch model won't fit the bumper. After reading some document from ARB, I found out that ARB bumper only support specific Warn winch. Warn Zeon Platinum winch is not one of the supported winch listed from ARB. ARB only support the following winch for this bumper.
- Warn M16.5T or Warn M15000 or Warn M12000
https://www.warn.com/truck/winches/ZEON_fit_list.jsp
For ARB Bumper, check this link. https://www.warn.com/truck/mounting-systems/ARB_off_road_bumpers.jsp
Here is the picture showing why the Winch won't fit the bumper. The negative terminal from the winch is not clearing the bumper support. The terminal is in contact with the bumper support.
Negative Terminal hit the bumper support. Gap between the winch foot on bumper.
Due to the problem, I need to shim a spacer between the bumper and winch. I found out ARB make a spacer kit for winch installation. This spacer kit is for Toyota LC100 or Lexus LX470 SKU : 3500050.
With the additional spacer, I'm able to fit the winch onto the ARB bumper. This information was relay to ARB so they know about the limitation and workaround. I opened a case with Warn and ARB. I want to make sure I reach out to both manufacture and get as much info as needed. Once I found the solution, I shared the info with the manufacturer so they are aware of the problem and have the resolution to the problem.
How winch sit on the ARB bumper
Winch installed
For more installation info, visit the blog.
https://www.sequoiatravels.com/2018/04/arb-deluxe-bull-bar-bumper-warn-winch.html
Last edited: