Steering clunk

SoCalMike

Active Member
Dec 17, 2022
21
4
3
So I’ve got a 2005 Sequoia, 2” OME lift and 33” Falken AT3Ws. When driving down trails, or uneven surfaces, there is a tactile “clunk” in the steering. Almost feels like the steering wheel is hitting a wall back and forth while the truck is otherwise traveling straight ahead. On a smooth road, it tracks fine, feels solid and generally drives well (for a nearly 20-year old truck).

To be clear, in the last 18-months I’ve replaced the upper and lower control arms, lower ball joints, inner and outer tie rods, , steering rack bushings, and sway bar links & bushings. Mechanic says the steering rack is good and the alignment was done (again) a few months ago.

I’m at a loss and now think it’s a steering column issue. A buddy has a fourth gen 4Runner who said it’s a common problem with his vehicle, as well as with the Tacoma. Their forums have a few postings about slipping zip ties into the steering column joints to tighten things up. That “fix” doesn’t sit well.

Any First Gen folks experience this and uncovered a solution? A search failed to pull up anything on this topic. I appreciate any input / advice you all can share.

Here’s a pic to make the post more interesting. IMG_2681.jpeg

Thanks
 

AD33

New Member
Oct 5, 2021
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7
3
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I replaced the lower control arms and started getting a loud clunk a few months later. Turned out the shop hadn’t tightened the alignment cams enough and the CAs were shifting on bumps and tight turns resulting in a loud clunk. Also, do your new sway bar links have grease zerks?( mine do) if so make sure to grease those as they can get dry and cause clunks as they stick and articulate from one point to another. I also would look at steering rack bushings but since you recently did those that’s likely not the case but double check the torque on those anyway and do a good visual inspection. The big c shaped one on the right side of mine split in two one time after a big trip, allowing a lot of play
 

SoCalMike

Active Member
Dec 17, 2022
21
4
3
Thanks AD33. The sway bar links (SuspensionMaxx extended links) don’t have zerk fittings. Interestingly, I checked my steering column and it has a fair amount of play to it. I now suspect that is the source of the clunk. Now I just have to take the time to pull my skid plates off to get access and check all torque specs.
 

AD33

New Member
Oct 5, 2021
17
7
3
56
I also have SuspensionMaxx extended links. Do yours have holes on the bottom? It’s possible the zerks were never put in. Mine came with them not installed